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Successful automation and how it works out

2021-05-14 15:38 Kind:转载 Author:Linde Source:Linde
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Once the customer has decided on the automation project the preparation phase is carried out in a step-by-step manner. The sales consultants of Linde MH always start with an analysis of how internal logistics are handled presently. Based on these findings a structural plan for optimising processes and material flows is set up. If the customer agrees on the proposals, the implementation phase begins. New rules must be adopted and are part of the changed mindset required. All manual logistics and production processes must be adjusted so that they are automation ready. This is basically because AGVs work at another pace than manually operated trucks and are based on firmly defined processes. Traffic rules ensure that automation always comes first. This is because people stepping in front of automated vehicles disturb the fluency of the automated process and efficiency suffers when an automated warehouse truck must stop and restart repeatedly after the obstacle is out of the way. To make employees understand the requirements of automated vehicles and behave accordingly it is helpful to involve them at an early stage. Last but not least a clearly agreed acceptance procedure for the hole automation project with performance and availability tests for the automated solutions as well as a safety checks have to be defined.

Getting prepared: infrastructure planning

If the right mindset is assured and all organizational issues clarified, then it is time to move on to detailed infrastructure planning. Lighting in warehouses needs close examination prior to automation because AGVs often navigate by means of "seeing" physical structures in their surroundings. If AGVs rely on optical sensors, then poor lighting can blindside them. Consideration has to be given to the time of day, the seasons, and incidental sunlight through windows. The flooring is another factor. For AGVs to move swiftly and reliably through any facility, they need smooth, flat ground. This means rectifying any bumps or unevenness in advance to ensure the seamless flow of traffic. Further obstacles include steep inclines and extremely slippery floor coverings that might cause an AGV to slide off course when starting, accelerating or braking. Another key requirement is a powerful warehouse management system and an intelligent material flow control solution. In addition to ensuring the smooth movement of goods, these also deliver the information and transparency that are vital to an automated facility. The data enables all core processes to be accurately modelled and seamlessly managed. Finally, the deployment of AGVs requires a reliable, stable and broadband WLAN (Wi-Fi) interface. After all, the vehicles need to continue operating during the lunch break while employees intensively use their smartphones. Because AGVs continuously communicate with each other and the central control software via the local Wi-Fi network it is in many cases advisable to establish a separate, dedicated network just for AGV communications.

Project planning and realization from a single source

With the solutions of Linde Material Handling customers get the total package: automated warehouse trucks, automation technology, process expertise, order picking expertise, and service. In addition, the extensive branch and dealer network offers companies a reliable, quick and effective service of their automated "colleagues".

By Frank Heptner, Senior Director Automation & Intralogistics, Linde Material Handling

Linde (China) Forklift Truck Corp., Ltd, the Asian base of Linde Forklift Truck was established in Dec. 1993 with a total investment of RMB 1.7 billion, which is the biggest forklift truck manufacturer in China with advanced technology.

Since entering China, Linde has developed a comprehensive network of sales and service providing advanced materials handling equipment and professional service. Linde provides the best solutions to improve material handling efficiency and reduce costs.

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